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PRESENTLY
PROBLEMS FACED BY YOU
IN METAL OXIDATION WITH
PRESENT PROCESS. DO YOU
NEED A BETTERMENT ALONG
WITH DIMENSIONAL CONTROL
& IMPROVEMENT IN SURFACE
FINISH ?
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Considering
more than 20 different users of
steel and their alloys covers
this topic as given below and
note that, only Z300TM process
gives betterment than the results
obtained by present processes.
Manufacturing
of metal plates/ rolled sheets/
other forms of plates having common
problem during hot rolling that
is rust formation, which is normally
removed through present process
of air jets/ water jets to remove
crust formation on surface, it
resulted in surface covered with
primary corrosion, which minimum
a day to process next activity
on surface which builds heavy
corrosion and increases surface
hardness for cold rolling or drawing.
So you have to do pickling and
immediately to take for processing
to avoid further rusting. Please
note that whenever there is a
contact of water, acid with metal
primary corrosion cells formation
takes place immediately, which
you cannot see by bare eyes*.
Then you do cold drawing or drawing
for which you use water base rolling
oil to keep temperature lower
and you acquire better dimension,
finish, lower distortion of molecules
(which are more aligned), then
you give heat treatment resulted
again heavy corrosion on surface
to align molecules. If you don't
do pickling again the all oxides
will get impregnated to mother
metal if you do cold rolling or
drawing. Finally your product,
which is made by multiple such
drawing, you do blueing by converting
in to stable saturated oxide,
which can't be protected in open
atmospheric conditions for longer
time as per need. As blued metal
also corrodes not only that many
consumer don't like this hard
film so again they do pickling.
In some cases you may use some
rust preventives, but they have
their limitation to protect unknown
quantities of corrosion. When
such final product having rusted
even 10%, you consumer has to
go for again pickling process.
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NICPROTECT
Z300TM Process
can tackle this problem
- To prevent bluing for
some consumer can be done
without surface problem
by marginal cost increase
or at same cost by using
at appropriate stages
of each users as per their
needs and to keep their
consumer happy when they
receive the product and
during actual
consumption also.
-
Principle of NICPROTECT
Z300TM PROCESS
is to use normally after
pickling process if you
apply Z-300 when metal
surface is in natural
form and as low salt content
on surface and in wet
condition you can have
a process of dip and drain
or spraying system to
give monolayer of 0.5
micron to 5 micron as
per need to convert all
primary corrosion cells
to convert in to complex.
As product has properties
of draining water along
with that even electrolytes
also leaves surface, which
help to stop ionization
of salts, which is prime
reason to give quicker
corrosion in few minutes.
Naturally when net primary
corrosion cell are present
prevention is improved
and when metal is in one
plane surface, it has
better protective properties
of its own. Then you can
apply any protective rust
preventives, which has
clear film to show brighter
finish. This can be a
better solution then blushing
and cost wise if you compare
with quality as improved
it will be marginal. When
rolled sheet are cut to
size as per requirement
then you can again apply
only on corner, which
is a short age and which
gives faster corrosion.
To protect from water
in liquid form, do dissipate
static charge, temperature
rise In mechanical processing
and contact with reactive
gases from environment
to protect Z300TM
process
has uniqueness in future
growth of each unit.
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NICPROTECT
Z300TM FOR BEARING :
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Many
times primary corrosion
can't be seen by bare
eye but when you apply
Z300TM, you can see black
spot to know corrosion
was present on surface.
-
Any
mechanical force applied
to save the metal, harder
corrosion particles get
embedded on surface to
continue corrosion rate
in multiplication.
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When
'Nicprotect Z300TM' application
before machining it will
help to remove this phenomenon.
-
Dilution
ratio : Higher the corrosion
higher is the concentration
and lower the corrosion lower
is the 'Nicprotect
Z300TM' with solvent.
You
may find some mechanical
force may require in few
cases.
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NICPROTECT Z300TM FOR SINTER
PRODUCT AND POWDER METALLURIGICAL
INDUSTRIES :
This
product is more useful for inner
cavity to protect from corrosion
if blend with your present oil
during process of sintering. It
is used to protect corrosion from attaching
on corrosion, which is present at
porosity portion also.
Without
Z300TM blending this is a natural
phenomenon when you heat up to
1500°C and while cooling down
you will find corrosion on heat
dissipating surfaces. Then again
you have to remove the corrosion,
which your present product cannot
give, or it may not fully complying
your need. Which you can get by
adding Z300TM at 5% to 10% with
you present input (oil) as top
dose modifier.
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