PRESENTLY PROBLEMS FACED BY YOU IN METAL OXIDATION WITH PRESENT PROCESS. DO YOU NEED A BETTERMENT ALONG WITH DIMENSIONAL CONTROL & IMPROVEMENT IN SURFACE FINISH ?

Considering more than 20 different users of steel and their alloys covers this topic as given below and note that, only Z300TM process gives betterment than the results obtained by present processes.

Manufacturing of metal plates/ rolled sheets/ other forms of plates having common problem during hot rolling that is rust formation, which is normally removed through present process of air jets/ water jets to remove crust formation on surface, it resulted in surface covered with primary corrosion, which minimum a day to process next activity on surface which builds heavy corrosion and increases surface hardness for cold rolling or drawing. So you have to do pickling and immediately to take for processing to avoid further rusting. Please note that whenever there is a contact of water, acid with metal primary corrosion cells formation takes place immediately, which you cannot see by bare eyes*. Then you do cold drawing or drawing for which you use water base rolling oil to keep temperature lower and you acquire better dimension, finish, lower distortion of molecules (which are more aligned), then you give heat treatment resulted again heavy corrosion on surface to align molecules. If you don't do pickling again the all oxides will get impregnated to mother metal if you do cold rolling or drawing. Finally your product, which is made by multiple such drawing, you do blueing by converting in to stable saturated oxide, which can't be protected in open atmospheric conditions for longer time as per need. As blued metal also corrodes not only that many consumer don't like this hard film so again they do pickling. In some cases you may use some rust preventives, but they have their limitation to protect unknown quantities of corrosion. When such final product having rusted even 10%, you consumer has to go for again pickling process.
  • NICPROTECT Z300TM Process can tackle this problem - To prevent bluing for some consumer can be done without surface problem by marginal cost increase or at same cost by using at appropriate stages of each users as per their needs and to keep their consumer happy when they receive the product and during actual consumption also.
  • Principle of NICPROTECT Z300TM PROCESS is to use normally after pickling process if you apply Z-300 when metal surface is in natural form and as low salt content on surface and in wet condition you can have a process of dip and drain or spraying system to give monolayer of 0.5 micron to 5 micron as per need to convert all primary corrosion cells to convert in to complex. As product has properties of draining water along with that even electrolytes also leaves surface, which help to stop ionization of salts, which is prime reason to give quicker corrosion in few minutes. Naturally when net primary corrosion cell are present prevention is improved and when metal is in one plane surface, it has better protective properties of its own. Then you can apply any protective rust preventives, which has clear film to show brighter finish. This can be a better solution then blushing and cost wise if you compare with quality as improved it will be marginal. When rolled sheet are cut to size as per requirement then you can again apply only on corner, which is a short age and which gives faster corrosion. To protect from water in liquid form, do dissipate static charge, temperature rise In mechanical processing and contact with reactive gases from environment to protect Z300TM process has uniqueness in future growth of each unit.

NICPROTECT Z300TM FOR BEARING :

  • Many times primary corrosion can't be seen by bare eye but when you apply Z300TM, you can see black spot to know corrosion was present on surface.
  • Any mechanical force applied to save the metal, harder corrosion particles get embedded on surface to continue corrosion rate in multiplication.
  • When 'Nicprotect Z300TM' application before machining it will help to remove this phenomenon.
  • Dilution ratio :  Higher the corrosion higher is the concentration and lower the corrosion lower is the 'Nicprotect Z300TM' with solvent. You may find some mechanical force may require in few cases.


NICPROTECT Z300TM FOR SINTER PRODUCT AND POWDER METALLURIGICAL INDUSTRIES :

This product is more useful for inner cavity to protect from corrosion if blend with your present oil during process of sintering. It is used to protect corrosion from attaching on corrosion, which is present at porosity portion also.

Without Z300TM blending this is a natural phenomenon when you heat up to 1500°C and while cooling down you will find corrosion on heat dissipating surfaces. Then again you have to remove the corrosion, which your present product cannot give, or it may not fully complying your need. Which you can get by adding Z300TM at 5% to 10% with you present input (oil) as top dose modifier.

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